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Push-Back System
The system operates very simply:
Each level of racking includes two or three parallel
trolleys at different heights. The fork-lift places the
first pallet on the highest set of parallel trolleys. When
loading the second pallet, the fork-lift pushes the first
one along until it reaches the next set of trolleys, and
deposits the pallet on these. If the installation has been
designed to store four pallets, the operation is repeated
with the third pallet and the last one is rested directly on
the rolling rails, rather than on the trolleys.
When unloading pallets, the modus operandi is reversed, in
such a way that when the first pallet is removed, the others
move forward one place towards the aisle. |
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Both the rolling
rails and the trolleys rest on the racking beams. These are
assembled with the necessary slope so that the trolleys will
move correctly. The levels are built to house one or two
storage channels. In addition to the rolling elements, each
trolley also has a safety bolt that prevents it from moving
if the pallet has not been placed correctly. There are
centralizers on both sides of each channel to centre the
pallet. These help to place it in the correct position with
the stops of the front beam. The fact that the rail is I
shaped means that the rolling elements slot over both sides
of the central beam, thus ensuring correct movement and
preventing any possibility of derailment. The front beams
have support and fixing elements, as well as stops and
holes, allowing a small piece of the available trolley to
stick out. This is particularly important for high levels.
The system can be adapted to store two, three or four
pallets deep. Once the model and measurements of the pallets
have been analyzed, together with the available space and
the type of forklift to be used, the number of pallets can
be specified. The construction system is similar in all
cases. The only things that change are the number and
measurements of the trolleys and rails. |
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Another variation
of the trolley system is the system made up of roller
channels. This works in a similar way to the trolley system,
but rollers take the place of rails and trolleys. The
construction system is the same as that used for the live
storage system, but the pallets are put in and taken out
from the same side. With this system, the narrow side of the
pallets is the side that is handled, so that the stringers
of the pallets rest perpendicularly on the rollers, thus
facilitating movement. Given that the channels slope
slightly, when the first pallet is removed, the rest move
forward one position. In order to choose the most suitable
system, an analysis should be made of each customer's needs
regarding capacity, number of SKU's and operating system. |
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Pacific Integrated Handling
is an Authorized Mecalux Distributor
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